Right-Sized Packaging for 3PLs

Increase customer satisfaction, reduce labour and increase efficiency with Right-Sized Packaging On Demand®.
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Increase Operational Efficiency

One of the biggest challenges many 3PLs face is space. When space is limited, it can severely impact your ability to bring in new customers and manage seasonal fluctuations. Automated Packaging solutions optimise warehouse space while streamlining the packaging process to increase efficiency. There are a few reasons why this works:

Eliminate box inventory →

Free up warehouse space by creating the boxes you need on demand. Only use the boxes you need, when you need them.

Reduce Labour

Less workers are needed to operate a Packsize machine, making movement and storage smaller factors when considering space optimization.

Increase throughput →

Automation drastically increases throughput, allowing products to move through the warehouse and onto the shipping truck within minutes of an order being placed.

Eco-friendly packaging →

Environmental awareness is becoming more important: End customers are sensitive to packaging waste. At Packsize, every order gets the right-sized box.

How right-sized packaging on demand works

We know that no two warehouses are exactly the same. That’s why our automated box-making machine systems can be customised to fit any workflow.

Once your product dimensions are entered into the machine (either through a barcode scan, manual scan, or your WMS), our corrugated z-Fold® is fed into the machine and cut into a right-sized box in seconds. These multi-patented, automated On Demand Packaging® machines are equipped for large box production environments across a wide variety of industries.

A perfectly sized box for an eCommerce order with multiple items.

Reduce waste and lower your carbon footprint

By creating a right-sized box for every order, you only use the amount of corrugated you need, when you need it. Right-sizing also reduces or eliminates the need for plastic void fillers like bubble wrap or packing peanuts.

Smaller boxes also take up less space on trucks, meaning you can fit MORE products on a single shipment. This significantly cuts down on carbon emissions, while saving you money on DIM weight and shipping costs.

INDUSTRY INSIGHTS

Right-size Your Shoe Packaging and Distribution

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Trucks lined up to take shipments from a warehouse.

Save money with on demand packaging

Packsize solutions cut down on costs in several ways. Our corrugated z-Fold is more affordable than stock boxes, and you get more out of it by only paying for what you use. And since your boxes are right-sized, you aren’t wasting excess space, which minimizes damages and eliminates excess void filler.

Right-sizing also cuts down on shipping and DIM weight charges by up to 33%. Beyond that, you’re able to cut down on labor costs and increase throughput, allowing more orders to get out the door, faster. For 3PLs, this means you can move more products for your clients and take on a higher workload.

A man using the touchscreen on a Packsize, right-sized box packaging machine.
The ASDA logo on an ASDA building.
The uptime and performance is great, and the ROI has outperformed our projections.
Andrew Coffey
Senior Manager for Engineering Development and Innovation
,
ASDA
A photo of right-sized packages produced on a Packsize solution, travelling down a conveyor in a warehouse
We all need to play our part in having a sustainable future. Packsize’s technology enables organisations to have the right-sized box every time, which helps lower the carbon footprint. It is highly efficient and versatile, enabling constant technological evolution. These aspects really help every organisation stay ahead of the curve and build a sustainable future.
Cristina Gonzalez
Chief Legal Officer and Sustainability Officer
Staples
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
A photo of the POCO Logistics Center in Böhnen, Germany. Here, boxes are packed with a Packsize packaging solution.
With standard boxes, you need a lot of filling material - otherwise, the ordered items are thrown around and possibly get damaged. On-Demand Packaging is a win-win situation for us - it saves shipping and material costs and protects the environment.
Christian Strödter
Project Manager
,
POCO
An automated packaging machine from Packsize in a distribution center
The CVP packs products in the most economically, environmentally friendly and protective way – at high speeds.
Will Todd
Director and Part owner
,
Global Freight Management
A photo of right-sized boxes on a conveyor at CEVA Logistics before final packaging.
Now, we have a perfectly fitting box for every order which results in reduced transportation costs and a smaller environmental footprint.
Mark Romme
Project Manager
,
CEVA Logistics
Items getting placed into an automated packaging machine
When I first saw the CVP in action, I was in awe honestly. The speed was insane. With two operators, we’ve become seven times more efficient.
Jimmy Heisey
Outbound Operations Manager
,
WebstaurantStore
A photo of right-sized packages produced on a Packsize solution, on a conveyor in a warehouse.
I was very happy that I was delivered a seamless operation that brought this new technology together, and there's a great team working behind the scenes to do that. And I think the expertise that both Packsize and OIA brought, allowed us to challenge ourselves on what we were doing and what our processes were.
Randy Jaunzemis
VP of Distribution
,
Performance Health